Battery Leakage Detector

The battery leakage detection machine is mainly used for sealing inspection of pouch cells and small power battery packs. Available equipment types include the Pouch Cell VOC Leakage Detector and the Mass Spectrometry Leakage Detector (tracer gas–free).

· High Sensitivity

· Modular Design

· Customizable

· Smart Integration

Category:

Description

The Fully Automatic VOC Sealing Inspection Machine is a high-performance solution designed for the leakage detection of pouch cells and small power battery packs. This system ensures reliable and efficient quality control in battery production lines, helping manufacturers meet the highest safety and performance standards.

Core Features & Advantages

High Sensitivity

Equipped with internationally advanced VOC sensors, the system can detect leakage concentrations as low as 1 ppb, ensuring accurate and early detection of even the smallest gas emissions.

High Integration

The VOC analyzer is developed in-house, featuring integrated sensor modules and advanced data processing software. The machine’s design offers excellent mechanical and electrical coordination for smooth and reliable operation.

Modular Design

The entire system is designed with modularity in mind:

  • Modular VOC testing units

  • Independent control modules

  • Replaceable inspection modules and fixtures
    This modular structure simplifies maintenance and allows for easy upgrades or customization.

Customizable Solutions

The system is fully customizable to meet the unique needs of each production line. Whether it’s fixture adjustments, feeding mechanisms, or functional expansions, the machine can be tailored to integrate seamlessly into upstream and downstream processes.

Key Applications

  • Pouch cell leakage detection

  • Small power battery pack sealing inspection

  • Suitable for use in lithium-ion and lithium-sulfur battery production lines

Main Equipment Types

  • Pouch Cell VOC Leakage Detector

  • Mass Spectrometry Leakage Detector (Tracer Gas-Free)

Technical Specifications

Parameter SD402I SD403I SD404I
Model DQ4001
VOC Analyzer
(Optional Mass Spectrometer)
Quantity 2 3 4
Sensitivity 1 ppb 1 ppb 1 ppb
Detection Range 1–40,000 ppb 1–40,000 ppb 1–40,000 ppb
Self-Diagnosis Standard
Testing Structure
Standard Test Cycle 55s 55s 55s
Chamber Size Customizable Customizable Customizable
Number of Test Chambers 2 3 4
Auto Calibration Optional Optional Optional
Control System
Main Controller PLC PLC PLC
Data Management System Standard (Industrial PC + Data Management Software)

 

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